Cyber Physical Assembly Line
Workstation 1 is one of the assembly stations. This Station stores the raw part and inspects the parts using QR code scanner and vision sensor. Valve body is transferred from one station to another in a pallet. Pallet has a RFID tag,so that next station can read the value and get the information about the body present in the pallet.
PLC Used: 1769-L33-ERM,Micrologix 1400 (Rockwell)
Software Used: Studio 5000,RSlogix 500 and View ME(HMI designing)Programming: Ladder Logic Programming, Safety Sensors (IO Link master), Pneumatics and 4 Axes Motion Programming.
Workstation 2 is the next assembly station. This station inserts the child part in the base part.
PLC Used: BnR
Software Used: Automation Studio
Programming: Ladder Logic/Structured text Programming, Safety Sensors (IO Link master), Pneumatics and 3 Axes Motion Programming.
Workstation 3 is one of the assembly stations. This Station assembles all the sub parts of Cotter joint assembly depending on the type of socket body approaching the station with the help of RFID. The Gripper Picks and Places the Cotter to engage socket and spigot.
PLC Used: Mitsubishi MELSEC R-Series (Rack Type)
Software Used: GX Works 3
Programming: Ladder Logic Programming, Safety Sensors, Pneumatics and 7 Axes Motion Programming.